The project consists of 17 work stations in a reverse clockwise layout, and the core processes include reverse shaft riveting and testing, spin riveting and testing of crown gear assembly and shift gear, thrust assembly and internal gear assembling, shift shaft spin riveting and thrust bearing set testing, locating shaft and sealing pin servo press fitting, reverse shaft assembly and rack high-precision automatic assembling, shift shaft sub-assembly automatic assembling, snap spring automatic loading and mounting, shift shaft bearing bush and snap ring servo press fitting, automatic screw feeding and screwing for reverse shaft and shifting motor, EOL vibration noise testing, air tightness testing for assembly, automatic photo identification and inspection of connectors, automatic marking before unloading, weighing and packing for unloading.
Whole process quality control from the incoming materials to the finished products, with the assembly yield ≥ 99%
Daily output of 2000 electronic actuators in a single shift for customers at a assembling speed of 20s/piece
Real-time online monitoring of the product production process and the production line status by data traceability system of the production process via network, to ensure the traceability of the quality data of the whole process of product assembling and testing and the efficiency of the production line
Automatic marking hot sleeve servo press fitting for stator loading, stator de-lacquering and straightening, resistance welding after manual installation of connectors, bearing press fitting, automatic loading IPG laser welding for motor cover bearing, performance testing before stator loading, automatic marking hot sleeve servo press fitting for stator loading, stator de-lacquering and straightening, resistance welding station after manual installation of connectors, automatic glue curing for stator, PCB press fitting hot riveting station, PCB pin size inspection after press fitting, stator and rotor assembly servo press fitting, seal sheet de-oxidation layer automatic feeding IPG welding, tooth groove, counter-electromotive force test, motor connector electric declination adjusting, motor performance test, motor air-tight test, weighing and packing for unloading.
Flexible production, compatible with both gearshift and gear selector models, with a changeover time ≤ 120s
Whole process quality control from the incoming materials to the finished products, with the assembly yield ≥99%
First assembly line of loading loose motor parts and assembling finished products off the line
Daily output of 2000 electronic actuator motors in a single shift for customers at a assembling speed of 20s/piece
Real-time online monitoring of the production process and production line status by production process data traceability system via network, to ensure the traceability of the quality data of the product assembling and testing as well as the efficiency of the production line
The project consists of 14 stations in loop layout. The core processes include gear shaft press fitting, motor cover ultrasonic welding, motor electrode resistance welding, oiling station for internal motor gear mounting, laser welding station, EOL performance testing station, gas tightness testing station, water testing and blasting station, and robotic handling turnover.
Flexible production, compatible with both up-plug and down-plug connectors, with changeover time ≤60s
Whole process quality control from the incoming materials to the finished products, with the assembly yield≥99%
Daily output of 2000 electronic actuators for customers at a assembling speed of 16s/piece
Real-time online monitoring of the product production process and the production line status by data traceability system of the production process via network, to ensure the traceability of the quality data of the whole process of product assembling and testing and the efficiency of the production line
