The project consists of three lines, the first line for assembling of the connecting rod sub-assembly, the second line for assembling of the cylinder barrel sub-assembly, and the third line for the combined assembling, in which there are 23 stations across the whole line, and the core processes include connecting rod riveting, vacuum oiling, outer cylinder sealing, assembly inflation, and force value testing.
Three modules flexibly configured to complete different product sub-assemblies
Capable of in-line testing and loading testing
Compatible with different product types
MES system enabling accurate traceability of large parts and traceability of small parts to batches
The line is used for assembling and testing of dual-piston hydraulic calipers with 22 stations. The core processes include gas tightness testing, press fitting, oiling, screw driving and visual inspection.
Except for some large materials, the rest are automatic stations, making the whole line highly automated
Fast production pace, high flexibility with robots in key parts, and high compatibility at a later stage
New production line to improve quality control requirements with full traceability of the process